{"id":6993,"date":"2024-12-19T13:14:21","date_gmt":"2024-12-19T04:14:21","guid":{"rendered":"https:\/\/www.dry-fog.com\/en\/?post_type=cases&#038;p=6993"},"modified":"2026-03-23T17:02:26","modified_gmt":"2026-03-23T08:02:26","slug":"hum-textile-003","status":"publish","type":"cases","link":"https:\/\/www.dry-fog.com\/en\/projects-technology\/cases\/hum-textile-003\/","title":{"rendered":"Dry Fog Air Conditioning to Boost Output by 30% and Improve Quality in Textile Factories"},"content":{"rendered":"<section>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Key Reasons for Implementation<\/h3>\n<\/div>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 1rem;line-height:1.6rem\">\n<div style=\"margin-bottom:0.8rem\">\n<li>Proven Effectiveness: On-site Dry Fog spray tests confirmed the system\u2019s effectiveness.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Cost-Effective Solution: The system improved air conditioning by retrofitting existing equipment, avoiding the need for expensive HVAC upgrades.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Flexible Installation: Its highly adaptable layout enabled phased implementation, starting with high-priority zones.<\/li>\n<\/div>\n<\/ul>\n<\/div>\n<p><!-- AE\u7528 \u4eba\u7269\u4ed8\u304d\u3010Download Case Studies\u30dc\u30bf\u30f3\u3011\u3068\u3010Contact Us\u30dc\u30bf\u30f3\u3011\u3053\u3053\u304b\u3089 --><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto;margin-top:3rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<div style=\"max-width: 780px;margin-left: auto;margin-right: auto;margin-top: 4rem\">\n<div style=\"float: left\">\n\t\t<img decoding=\"async\" loading=\"lazy\" class=\"alignleft size-medium wp-image-5969\" src=\"https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/11\/call-1-s.jpg\" alt=\"\" width=\"308\" height=\"314\" \/>\n\t<\/div>\n<div class=\"page-bottom_contacts\" style=\"float: right\">\n<div style=\"margin-left: auto;margin-right: auto\">\n<div style=\"line-height: 1.5;margin-bottom: 0.5rem;font-size: 1rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg') no-repeat 0 0;background-size: auto 20px;padding-left: 30px\">\n<ul>\n<li>Not sure which product is right for you?<\/li>\n<\/ul><\/div>\n<div style=\"line-height: 1.5;margin-bottom: 0.5rem;font-size: 1rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg') no-repeat 0 0;background-size: auto 20px;padding-left: 30px\">\n<ul>\n<li>Curious about the total cost?<\/li>\n<\/ul><\/div>\n<div style=\"line-height: 1.5;margin-bottom: 0.5rem;font-size: 1rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg') no-repeat 0 0;background-size: auto 20px;padding-left: 30px\">\n<ul>\n<li>Wondering where to start?<\/li>\n<\/ul><\/div>\n<div style=\"line-height: 2;margin-bottom: 1.5rem;font-size: 0.8rem;font-weight: bold;padding-left: 30px\">\n<ul>\n<li>We\u2019re here to help \u2013 reach out with any questions.<\/li>\n<\/ul><\/div>\n<div style=\"text-align: center\"><a class=\"content-ttl__sub\" style=\"margin-bottom: 1rem;justify-content: center;align-items: center;padding-top: 0.5rem;padding-bottom: 0.5rem;color: #fff;font-weight: 500;font-size: 1rem;background: #0C9B6F;border-radius: 30px\" href=\"https:\/\/www.dry-fog.com\/en\/cat_report\/humidification-and-humidification-systems\/\">Download Case Studies<\/a><\/div>\n<div style=\"text-align: center\"><a class=\"content-ttl__sub\" style=\"justify-content: center;align-items: center;padding-top: 0.5rem;padding-bottom: 0.5rem;color: #fff;font-weight: 500;font-size: 1rem;background: #0C9B6F;border-radius: 30px\" href=\"https:\/\/www.dry-fog.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\">Contact Us<\/a><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<div style=\"clear: both\"><\/div>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto;margin-top:3rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<p><!-- \u4eba\u7269\u4ed8\u304d\u3010Download Case Studies\u30dc\u30bf\u30f3\u3011\u3068\u3010Contact Us\u30dc\u30bf\u30f3\u3011\u3053\u3053\u307e\u3067 -->\t<\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Challenges Faced by the Customer<\/h3>\n<\/div>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">At a cotton weaving factory in Indonesia, the customer faced a significant challenge: <span style=\"font-weight:bold;font-size: 1.0rem\">productivity in the weaving process declined during the hot daytime hours<\/span>.<br \/>\nExpanding the factory floor and installing numerous additional air-jet looms strained the capacity of the existing air conditioning system.<\/p>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">In the weaving process, especially when using cotton yarn, precise temperature and humidity control is essential for maintaining high product quality. To address this challenge, the factory resorted to air conditioning only half of the production floor.<br \/>\nHowever, in the non-air-conditioned areas, room temperatures rose as high as 35\u00b0C, frequently triggering thermal switches on the looms and causing machines to stop unexpectedly.<\/p>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">Each time a machine stopped, operators were required to inspect the quality of the work-in-progress, reset the weft yarn, and restart the operation, which placed a significant burden on them. Additionally, out of concern for further stoppages, the looms were operated at reduced speeds, inevitably leading to lower productivity.<\/p>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">The factory considered upgrading its air conditioning system, but the estimated cost of $300,000 made it difficult to justify the investment. As the thermal switches were set to activate at 32\u00b0C, it was essential to find a way to keep the room temperature below this threshold. Amid these challenges, the factory reached out to IKEUCHI for a solution, following a recommendation from a nearby spinning factory.<\/p>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:5rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Proposals from IKEUCHI<\/h3>\n<\/div>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">IKEUCHI proposed installing the Dry Fog humidification system, AirAKI. This system <span style=\"font-weight:bold;font-size: 1.0rem\">lowers room temperature<\/span> through the evaporative cooling effect of its ultra-fine fog, <a href=\"https:\/\/www.dry-fog.com\/en\/projects-technology\/dryfog\/\" style=\"color: #00a273\" target=\"_blank\" rel=\"noopener\">Dry Fog<\/a>, <span style=\"font-weight:bold;font-size: 1.0rem\">while maintaining optimal humidity levels with automated operation<\/span>. Additionally, it prevents thread breakage caused by dryness and helps preserve fabric quality by maintaining appropriate moisture content in the cotton. <\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/12\/hum-aa-textile_ariticle_01.jpg\" alt=\"\" width=\"1200\" height=\"\" class=\"alignleft size-full wp-image-5972\" \/><\/p>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">In addition, IKEUCHI proposed dividing the floor into separate zones and using vinyl curtains to prevent the Dry Fog from dispersing. This approach made it possible to implement the system gradually, starting with high-priority zones.<\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:5rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Benefits Achieved<\/h3>\n<\/div>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 1rem;line-height:1.6rem\">\n<div style=\"margin-bottom:0.8rem\">\n<li><span style=\"font-weight:bold;font-size: 1.0rem\">Room temperature dropped by 4\u00b0C<\/span> to 31\u00b0C, significantly reducing loom stoppages and production interruptions.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Loom operating speeds increased, resulting in a <span style=\"font-weight:bold;font-size: 1.0rem\">30% boost in production output<\/span>.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Stable humidity levels eliminated thread breakage and other related problems.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Airborne cotton dust levels were effectively reduced.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Most importantly, the <span style=\"font-weight:bold;font-size: 1.0rem\">4\u00b0C temperature reduction improved working conditions<\/span> for employees, leading to positive feedback from the workforce.<\/li>\n<\/div>\n<\/ul>\n<\/div>\n<\/section>\n","protected":false},"featured_media":0,"template":"","cat_cases":[88],"tag_cases":[453,394,412,523,350,384,396,525,524],"acf":[],"_links":{"self":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cases\/6993"}],"collection":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cases"}],"about":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/types\/cases"}],"wp:attachment":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/media?parent=6993"}],"wp:term":[{"taxonomy":"cat_cases","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cat_cases?post=6993"},{"taxonomy":"tag_cases","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/tag_cases?post=6993"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}