{"id":8127,"date":"2025-05-09T14:49:41","date_gmt":"2025-05-09T05:49:41","guid":{"rendered":"https:\/\/www.dry-fog.com\/en\/?post_type=cases&#038;p=8127"},"modified":"2025-12-02T16:59:31","modified_gmt":"2025-12-02T07:59:31","slug":"nozzle-textile-001","status":"publish","type":"cases","link":"https:\/\/www.dry-fog.com\/en\/projects-technology\/cases\/nozzle-textile-001\/","title":{"rendered":"Nonwoven Felt Manufacturing | Precision Spray Control System with Simple Operation"},"content":{"rendered":"<section>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<p><!-- HP\u306b\u88fd\u54c1\u307a\u30fc\u30b8\u306a\u3044\u88fd\u54c1\u306eSolutions or Products Featured in This Case Study \u2605\u7b87\u6761\u66f8\u304d\uff11\u3064\u3000\u2605\u753b\u50cfURL\u3092\u201d\u3053\u3053\u306bURL\"\u306e\u4f4d\u7f6e\u306b\u5165\u308c\u308b --><\/p>\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.2rem\">Solutions or Products Featured in This Case Study<\/h3>\n<\/div>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 1rem;line-height:2rem\">\n<div style=\"margin-bottom:0.8rem\">\n<li>Automatic chemical spray control unit (integrated control panel, pump, and tank) with nozzle header<\/li>\n<\/div>\n<\/ul>\n<p><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/noz-controller-nonwoven-image_01.jpg\" alt=\"\" width=\"1600\" height=\"500\" class=\"aligncenter size-full wp-image-5966\" \/><\/p>\n<p><!-- Key Reasons for Implementation \u2605\u7b87\u6761\u66f8\u304d --><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Key Reasons for Implementation<\/h3>\n<\/div>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 1rem;line-height:1.6rem\">\n<div style=\"margin-bottom:0.8rem\">\n<li>Proposed an automatic control system that enables precise adjustment of appropriate spray conditions for each lot, in response to customer requirements.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Designed a system with a simple configuration and excellent operability that could be retrofitted to the existing production line.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Built an optimal system by integrating nozzles capable of spraying the specified amount of liquid accurately and uniformly.<\/li>\n<\/div>\n<\/ul>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:5rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"float: left;padding-top:1.5rem;padding-left: 2rem\">\n<img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/call-1.jpg\" alt=\"\" width=\"330\" height=\"296\" class=\"alignleft size-medium wp-image-5969\" \/>\n<\/div>\n<div style=\"float: right;margin-top: 4rem;margin-right: 3%\">\n<ul style=\"list-style-type: none;margin-left:0rem;font-size: 1.2rem;font-weight: bold;line-height:1.6rem\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg) no-repeat 0 0;background-size:auto 20px;padding-left: 30px\">\n<li>Not sure which product is right for you?<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg) no-repeat 0 0;background-size:auto 20px;padding-left: 30px\">\n<li>Curious about the total cost?<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg) no-repeat 0 0;background-size:auto 20px;padding-left: 30px\">\n<li>Wondering where to start?<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem;font-size: 0.8rem;font-weight: bold;padding-left: 30px\">\n<li>We\u2019re here to help \u2013 reach out with any questions.<\/li>\n<\/div>\n<\/ul>\n<div style=\"text-align:center;margin-top:2rem;margin-bottom: 2rem\">\n<a style=\"margin-bottom:1rem;margin-left:2rem;justify-content: center;align-items: center;padding: 0.5rem 4rem;color: #fff;font-weight: 500;font-size:1.2rem;width:auto;background: #0C9B6F;border-radius: 30px\" href=\"https:\/\/www.dry-fog.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\">Contact Us<\/a>\n<\/div>\n<\/div>\n<div style=\"clear:both\"><\/div>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:0rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<p><!-- Challenges Faced by the Customer\u3000\u2605p\uff5e\/p\u3067\u6bb5\u843d\u533a\u5207\u308a --><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Challenges Faced by the Customer<\/h3>\n<\/div>\n<p><img decoding=\"async\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/noz-controller-npnwoven-image_05.jpg\" alt=\"\" width=\"820\" class=\"aligncenter size-full wp-image-6304\" \/><\/p>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">\nAn industrial felt manufacturing plant had been applying a chemical agent within a machine on its production line, using spray nozzles.<br \/>\nThe purpose of this process was to prevent fiber entanglement inside the machine after feeding raw nonwoven fibers, which serve as the base material for felt.<\/p>\n<p><img decoding=\"async\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/noz-controller-nonwoven-image-002.jpg\" alt=\"\" width=\"820\" class=\"aligncenter size-full wp-image-6304\" \/><\/p>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">To ensure optimal processing, <span style=\"font-weight:bold;font-size: 1rem\">the amount of the agent applied needed to be precisely controlled for each lot, based on the raw material type and input quantity<\/span>.<br \/>\nHowever, the existing system was large-scale and manually complex, making accurate control of the spray volume difficult.<\/p>\n<figure class=\"aligncenter size-full wp-image-6304\" style=\"width: 820px\">\n  <img decoding=\"async\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/noz-controller-nonwoven-image_06.jpg\" alt=\"\" width=\"820\" \/><figcaption style=\"text-align: left;font-size: 0.9em;color: #555\">\n    Image of a complex, manually operated system setup<br \/>\n  <\/figcaption><\/figure>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">To resolve this issue, the customer approached IKEUCHI to design and build an automatic control system that enables precise adjustment of spray volume and operating parameters. <\/p>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:5rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<p><!-- Proposals from IKEUCHI\u3000\u2605p\uff5e\/p\u3067\u6bb5\u843d\u533a\u5207\u308a \u2605\u753b\u50cfURL\u3092\u201d\u3053\u3053\u306bURL\"\u306e\u4f4d\u7f6e\u306b\u5165\u308c\u308b\u3002\u753b\u50cf\u30b5\u30a4\u30ba\u306f\u5143\u548c\u6587HTML\u53c2\u8003\u3000--><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Proposals from IKEUCHI<\/h3>\n<\/div>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">\nWe proposed an automatic checmical spray control system designed to meet the following requirements:<\/p>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 1rem;line-height:1.6rem\">\n<div style=\"margin-bottom:0.8rem\">\n<li><span style=\"font-weight:bold;font-size: 1rem\">Compact and streamlined configuration<\/span> that can be easily retrofitted to the existing production line<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li><span style=\"font-weight:bold;font-size: 1rem\">Simple setup of spray conditions, adjustable according to the type and quantity of input material<\/span><\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li><span style=\"font-weight:bold;font-size: 1rem\">Automatic spray on-off control<\/span> triggered by sensors detecting the presence of nonwoven material on the conveyor<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Integration with nozzle headers capable of <span style=\"font-weight:bold;font-size: 1rem\">spraying the specified amount of agent accurately and uniformly<\/span>, ensuring optimal system performance<\/li>\n<\/div>\n<\/ul>\n<p><img decoding=\"async\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/noz-controller-nonwoven-image_01.jpg\" alt=\"\" width=\"820\" class=\"aligncenter size-full wp-image-6304\" \/><\/p>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:5rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<p><!-- Benefits Achieved\u3000\u2605\u672c\u6587\u6bb5\u843d\u3068\u7b87\u6761\u66f8\u304d\u3000--><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Benefits Achieved<\/h3>\n<\/div>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 1rem;line-height:1.6rem\">\n<div style=\"margin-bottom:0.8rem\">\n<li>While maintaining a simple configuration, the system enables detailed parameter settings, resulting in significantly improved operability.<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>Achieving <span style=\"font-weight:bold;font-size: 1rem\">accurate and uniform spraying of the appropriate amount<\/span> of agent for each lot has contributed to stable product quality.<\/li>\n<\/div>\n<\/ul>\n<p><img decoding=\"async\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/noz-controller-nonwoven-image_04.jpg\" alt=\"\" width=\"820\" class=\"aligncenter size-full wp-image-6304\" \/><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Solution Proposals from IKEUCHI<\/h3>\n<\/div>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">\nAs featured in this case study, IKEUCHI provides optimized solutions tailored to each customer\u2019s production line, operating conditions, and on-site needs\u2014whether you&#8217;re aiming to enhance productivity, improve process control, or stabilize product quality.<br \/>\n<span style=\"font-weight:bold;font-size: 1rem\">These solutions are made possible by the precision and consistency of our spray nozzles<\/span>. Let us help you solve your challenges with the power of precision spraying.<\/p>\n<\/div>\n<\/section>\n","protected":false},"featured_media":0,"template":"","cat_cases":[87],"tag_cases":[543,534,396],"acf":[],"_links":{"self":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cases\/8127"}],"collection":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cases"}],"about":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/types\/cases"}],"wp:attachment":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/media?parent=8127"}],"wp:term":[{"taxonomy":"cat_cases","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cat_cases?post=8127"},{"taxonomy":"tag_cases","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/tag_cases?post=8127"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}