{"id":8189,"date":"2025-05-21T17:02:03","date_gmt":"2025-05-21T08:02:03","guid":{"rendered":"https:\/\/www.dry-fog.com\/en\/?post_type=cases&#038;p=8189"},"modified":"2025-05-21T17:02:03","modified_gmt":"2025-05-21T08:02:03","slug":"nozzle-food-012","status":"publish","type":"cases","link":"https:\/\/www.dry-fog.com\/en\/projects-technology\/cases\/nozzle-food-012\/","title":{"rendered":"Lubricant Spray Optimization Prevents Line Stops and Reduces Usage by 50% in Beverage Factory"},"content":{"rendered":"<section>\n<p><!-- Key Reasons for Implementation \u2605\u7b87\u6761\u66f8\u304d --><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Key Reasons for Implementation<\/h3>\n<\/div>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 1rem;line-height:1.6rem\">\n<div style=\"margin-bottom:0.8rem\">\n<li>We offered a nozzle that ensures reliable lubricant coverage even at low pressure, effectively applying it to the conveyor surface.  <\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem\">\n<li>The finest spray among our hydraulic nozzles enabled wider coverage with less lubricant, cutting lubricant consumption by half.<\/li>\n<\/div>\n<\/ul>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:5rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"float: left;padding-top:1.5rem;padding-left: 2rem\">\n<img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/call-1.jpg\" alt=\"\" width=\"330\" height=\"296\" class=\"alignleft size-medium wp-image-5969\" \/>\n<\/div>\n<div style=\"float: right;margin-top: 4rem;margin-right: 3%\">\n<ul style=\"list-style-type: none;margin-left:0rem;font-size: 1.2rem;font-weight: bold;line-height:1.6rem\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg) no-repeat 0 0;background-size:auto 20px;padding-left: 30px\">\n<li>Not sure which product is right for you?<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg) no-repeat 0 0;background-size:auto 20px;padding-left: 30px\">\n<li>Curious about the total cost?<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg) no-repeat 0 0;background-size:auto 20px;padding-left: 30px\">\n<li>Wondering where to start?<\/li>\n<\/div>\n<div style=\"margin-bottom:0.8rem;font-size: 0.8rem;font-weight: bold;padding-left: 30px\">\n<li>We\u2019re here to help \u2013 reach out with any questions.<\/li>\n<\/div>\n<\/ul>\n<div style=\"text-align:center;margin-top:2rem;margin-bottom: 2rem\">\n<a style=\"margin-bottom:1rem;margin-left:2rem;justify-content: center;align-items: center;padding: 0.5rem 4rem;color: #fff;font-weight: 500;font-size:1.2rem;width:auto;background: #0C9B6F;border-radius: 30px\" href=\"https:\/\/www.dry-fog.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\">Contact Us<\/a>\n<\/div>\n<\/div>\n<div style=\"clear:both\"><\/div>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:0rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<p><!-- Challenges Faced by the Customer\u3000\u2605p\uff5e\/p\u3067\u6bb5\u843d\u533a\u5207\u308a --><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Challenges Faced by the Customer<\/h3>\n<\/div>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">\nA beverage factory was facing issues with the process where spray nozzles were used to apply lubricant onto a conveyor.<br \/>\nThis spraying process was intended to make the conveyor surface slick, allowing bottled products to move smoothly along the line.<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/nozzle-food-012-image_01.jpg\" alt=\"\" width=\"1200\" height=\"655\" class=\"alignleft size-full wp-image-5972\" \/><\/p>\n<p><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/nozzle-food-012-image_02.jpg\" alt=\"\" width=\"1200\" height=\"655\" class=\"alignleft size-full wp-image-5972\" \/><\/p>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">\nHowever, in an effort to reduce lubricant consumption, the spray pressure was lowered. As a result, the liquid did not spread sufficiently across the surface, causing the bottles to lose glide and get stuck on the conveyor. This occasionally forced the production line to shut down.<\/p>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:5rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<p><!-- Proposals from IKEUCHI\u3000\u2605p\uff5e\/p\u3067\u6bb5\u843d\u533a\u5207\u308a \u2605\u753b\u50cfURL\u3092\u201d\u3053\u3053\u306bURL\"\u306e\u4f4d\u7f6e\u306b\u5165\u308c\u308b\u3002\u753b\u50cf\u30b5\u30a4\u30ba\u306f\u5143\u548c\u6587HTML\u53c2\u8003\u3000--><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Proposals from IKEUCHI<\/h3>\n<\/div>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">\nIKEUCHI offered the <a href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-kb\/\" style=\"color: #00a273\" target=\"_blank\" rel=\"noopener\">\u201cKB Series\u201d<\/a> nozzle, which ensures reliable surface coverage even at low pressure.<br \/>\nIt produces <span style=\"font-weight:bold;font-size: 1rem\">the finest spray<\/span> among our hydraulic nozzles while operating at a <span style=\"font-weight:bold;font-size: 1rem\">very low flow rate<\/span>.\u3000<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/05\/nozzle-food-012-image_03.jpg\" alt=\"\" width=\"1200\" height=\"655\" class=\"alignleft size-full wp-image-5972\" \/><\/p>\n<\/div>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-top:5rem;margin-bottom:3rem;width:100%;border-bottom:1px solid #E9E9E9\"><\/div>\n<\/div>\n<p><!-- Benefits Achieved\u3000\u2605\u672c\u6587\u6bb5\u843d\u3068\u7b87\u6761\u66f8\u304d\u3000--><\/p>\n<div style=\"max-width:824px;margin-left:auto;margin-right:auto\">\n<div style=\"margin-bottom:0.8rem;background:url(https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg) no-repeat 0 0;background-size:auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Benefits Achieved<\/h3>\n<\/div>\n<p style=\"list-style-type: disc;margin-left:1.2rem;font-size: 1rem;line-height:1.6rem\">\nEven at a low pressure of 0.2 MPa, the lubricant spray spread at a 60\u00b0 angle, enabling wider coverage with less liquid. As a result, <span style=\"font-weight:bold;font-size: 1rem\">the line no longer experienced stoppages<\/span> due to insufficient lubrication.<br \/>\nIn addition, lubricant consumption was significantly reduced compared to the previous nozzles\u2014<span style=\"font-weight:bold;font-size: 1rem\">monthly usage was cut in half, from 1 ton to 0.5 tons<\/span>.\u3000<\/p>\n<\/div>\n<\/section>\n","protected":false},"featured_media":0,"template":"","cat_cases":[87],"tag_cases":[376,542,534,489],"acf":[],"_links":{"self":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cases\/8189"}],"collection":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cases"}],"about":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/types\/cases"}],"wp:attachment":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/media?parent=8189"}],"wp:term":[{"taxonomy":"cat_cases","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cat_cases?post=8189"},{"taxonomy":"tag_cases","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/tag_cases?post=8189"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}