{"id":6861,"date":"2023-08-26T14:47:29","date_gmt":"2023-08-26T05:47:29","guid":{"rendered":"https:\/\/www.dry-fog.com\/en\/?post_type=technical-report&#038;p=6861"},"modified":"2025-03-05T13:21:15","modified_gmt":"2025-03-05T04:21:15","slug":"basics-006","status":"publish","type":"technical-report","link":"https:\/\/www.dry-fog.com\/en\/projects-technology\/technical-report\/basics-006\/","title":{"rendered":"Basics of Spray Nozzles | Materials, Chemical Resistance, Heat Resistance, and Wear Resistance"},"content":{"rendered":"<h3>Spray Nozzle Materials<\/h3>\n<p>As a dedicated manufacturer of spray nozzles, IKEUCHI, The Fog Engineers, have developed a variety of nozzles made from different materials to meet our customers&#8217; applications and requirements.<br \/>\nBelow is a list of materials used for nozzles and components. For special applications, please contact us.<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"alignnone wp-image-6864 size-full\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781.png\" alt=\"Nozzle material code, Table of Chemical and Heat Resistance\" width=\"1500\" height=\"1755\" srcset=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781.png 1500w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781-256x300.png 256w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781-875x1024.png 875w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781-768x899.png 768w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781-1313x1536.png 1313w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781-332x388.png 332w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781-289x338.png 289w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-1-e1729564062781-220x257.png 220w\" sizes=\"(max-width: 1500px) 100vw, 1500px\" \/><\/p>\n<p class=\"page_contents_detail-read-notice\">*2) The heat resistance (operating temperature limit) of spray nozzles varies widely depending on the operating conditions, environment, liquid sprayed, etc.<br \/>\n*3) Ceramic should be used at temperatures under 100\u02daC to avoid a crack caused by heat shock.<br \/>\nNote: For nozzles that include adhesives, consider the chemical resistance of the adhesive.<\/p>\n<h3>Chemical Resistance<\/h3>\n<p>When spraying chemicals or using spray nozzles in corrosive environments, it is essential to use chemical-resistant materials to prevent deterioration of the nozzles. Our standard nozzle materials include stainless steel 303, brass, and plastic, with some series featuring a ceramic orifice (CERJET\u00ae).<\/p>\n<p>The CERJET is a metal nozzle primarily made of stainless steel 303 with a ceramic orifice. This ceramic orifice offers exceptional resistance to wear and chemicals, and it withstands most acids and highly corrosive substances, except for hydrofluoric acid and alkali liquids with a pH of 12 or higher.<br \/>\nThe CERJET includes several product series, such as <span style=\"color: #0000ff\"><a style=\"color: #0000ff\" href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-vp\/\" target=\"_blank\" rel=\"noopener\">the VP Series flat spray nozzles<\/a><\/span>, <span style=\"color: #0000ff\"><a style=\"color: #0000ff\" href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-kb\/\" target=\"_blank\" rel=\"noopener\">the KB Series hollow cone spray nozzles<\/a><\/span>, and <span style=\"color: #0000ff\"><a style=\"color: #0000ff\" href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-cp\/\" target=\"_blank\" rel=\"noopener\">the CP Series solid stream spray nozzles<\/a><\/span>.<br \/>\nFor more information, please contact us with your specific application needs and requirements.<\/p>\n<p>However, because the epoxy resin adhesive is used to bond the ceramic orifices to the metal body, in applications where the adhesive or the metal nozzle body may be corroded, we recommend using the CERTIIM\u00ae nozzle, which features an engineered plastic body molded around a ceramic orifice, as it provides exceptional chemical resistance.<br \/>\nThe CERTIIM is available in <a href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-vp\/\" target=\"_blank\" rel=\"noopener\"><span style=\"color: #0000ff\">VP<\/span><\/a> and <span style=\"color: #0000ff\"><a style=\"color: #0000ff\" href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-vep\/\" target=\"_blank\" rel=\"noopener\">VEP<\/a><\/span> Series (<a href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-vp\/\" target=\"_blank\" rel=\"noopener\"><span style=\"color: #0000ff\">VP-TPVDF<\/span><\/a> and <span style=\"color: #0000ff\"><a style=\"color: #0000ff\" href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-vep\/\" target=\"_blank\" rel=\"noopener\">VEP-TPVDF<\/a><\/span>).<br \/>\nIn addition to our standard materials, nozzles in optional or special materials are available on a made-to-order basis.<\/p>\n<p><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-6863\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-2.jpg\" alt=\"\" width=\"1100\" height=\"371\" srcset=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-2.jpg 1100w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-2-300x101.jpg 300w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-2-1024x345.jpg 1024w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-2-768x259.jpg 768w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-2-710x239.jpg 710w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-2-540x182.jpg 540w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-2-220x74.jpg 220w\" sizes=\"(max-width: 1100px) 100vw, 1100px\" \/><\/p>\n<h3>Heat Resistance<\/h3>\n<p>The temperature a spray nozzle can withstand varies greatly depending on the environmental conditions and the properties of the spray liquid.<br \/>\nFor nozzles including adhesives it is important to also consider the heat resistance of the adhesive.<br \/>\nThe ceramic tips of CERJET\u00ae will crack if abruptly cooled down from high temperatures (200\u00b0C).<br \/>\nAlumina ceramics will crack due to temperature changes of 100\u00b0C or more.<\/p>\n<h3>Wear Resistance<\/h3>\n<p>Nozzle tips and orifices are constantly subjected to the flow of high speed liquid exposing them to wear. If the liquid is circulated and re-used, slurry and other dirt particles will enter, wearing tips and orifices out even faster.<\/p>\n<p>Increased wear will narrow the spray angle of a flat spray nozzle and worsen its spray distribution.<br \/>\nIn hollow cone spray nozzles, an air core is generated in the center of a vortex. This can cause wear at the tip of the air core, especially if the spraying liquid contains slurry or the like.<br \/>\nThe ceramic orifice of CERJET spray nozzle has an outstanding wear-resistance, with a hardness of 7 on the Mohs scale. It can last 20\u201330 times longer than stainless steel nozzles and several hundred times longer than brass ones.<\/p>\n<table style=\"border-collapse: collapse;width: 100%\">\n<tbody>\n<tr>\n<td style=\"font-size: 14px;width: 56.3566%;text-align: left;vertical-align: top\">The figure shows the increase in flow for each nozzle due to worn orifices.<\/p>\n<p>The shaded area indicates the excess spray flow from a stainless steel nozzle relative to a CERJET\u00ae during the same spray time (t).<br \/>\nIf the spray liquid is agricultural chemicals, it could cause crop injury.<br \/>\nIn high-pressure cleaning, worn nozzles cause the pump pressure to drop and the cleaning effect will rapidly degraded.<\/p>\n<p>The CERJET is recommended for applications requiring wear-resistant nozzles, including high-pressure cleaning and for use with liquids containing slurry.<br \/>\n<a href=\"https:\/\/www.dry-fog.com\/en\/products\/noz-hyd-vnp\/\" target=\"_blank\" rel=\"noopener\">The <span style=\"color: #0000ff\">VNP<\/span> Series<\/a> is one of them.<\/td>\n<td style=\"width: 2.51956%\"><\/td>\n<td style=\"width: 41.1239%;vertical-align: middle\"><img decoding=\"async\" loading=\"lazy\" class=\"wp-image-6862 size-projects_technology aligncenter\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-3-448x338.jpg\" alt=\"\" width=\"448\" height=\"338\" srcset=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-3-448x338.jpg 448w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-3-300x226.jpg 300w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-3-768x579.jpg 768w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-3-515x388.jpg 515w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-3-220x166.jpg 220w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2024\/10\/catalog-0005-3.jpg 817w\" sizes=\"(max-width: 448px) 100vw, 448px\" \/><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>&nbsp;<\/p>\n","protected":false},"featured_media":0,"template":"","cat_technical_report":[551],"tag_technical_report":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/technical-report\/6861"}],"collection":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/technical-report"}],"about":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/types\/technical-report"}],"wp:attachment":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/media?parent=6861"}],"wp:term":[{"taxonomy":"cat_technical_report","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cat_technical_report?post=6861"},{"taxonomy":"tag_technical_report","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/tag_technical_report?post=6861"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}