{"id":7674,"date":"2025-03-05T05:05:37","date_gmt":"2025-03-04T20:05:37","guid":{"rendered":"https:\/\/www.dry-fog.com\/en\/?post_type=technical-report&#038;p=7674"},"modified":"2025-04-29T05:49:13","modified_gmt":"2025-04-28T20:49:13","slug":"noz-custom-solution","status":"publish","type":"technical-report","link":"https:\/\/www.dry-fog.com\/en\/projects-technology\/technical-report\/noz-custom-solution\/","title":{"rendered":"Precision Through Data: Advancing Custom Nozzle Solutions"},"content":{"rendered":"<div class=\"text2 first\">\n<section>\n<div style=\"max-width: 824px;margin-left: auto;margin-right: auto\">\n<div style=\"margin-bottom: 0.8rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg') no-repeat 0 0;background-size: auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Intro<\/h3>\n<\/div>\n<p><span style=\"font-weight: 400;font-size: 14pt\">Precision in fluid control is critical across industries, and a data-driven approach ensures the best possible performance. At Ikeuchi, our research and development facility provides extensive testing and analysis to refine and customize nozzle solutions for specific applications. By leveraging advanced measurement techniques and real-world testing, we aim to support industries in achieving optimal efficiency and reliability.<\/span><\/p>\n<div class=\"text2 first\">\n<section>\n<div style=\"max-width: 824px;margin-left: auto;margin-right: auto\">\n<div style=\"margin-bottom: 0.8rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg') no-repeat 0 0;background-size: auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">The Science Behind Custom Nozzle Solutions<\/h3>\n<\/div>\n<p><span style=\"font-weight: 400;font-size: 14pt\">Each application presents unique challenges, requiring precise control over factors such as droplet size, spray distribution, and flow rate. Through cutting-edge measurement systems, high-speed imaging, and fluid dynamics simulations, our team gathers quantifiable insights to fine-tune nozzle performance under various conditions.<\/span><\/p>\n<div class=\"text2 first\">\n<section>\n<div style=\"max-width: 824px;margin-left: auto;margin-right: auto\">\n<div style=\"margin-bottom: 0.8rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg') no-repeat 0 0;background-size: auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Data-Backed Performance Testing<\/h3>\n<\/div>\n<p><span style=\"font-weight: 400;font-size: 14pt\">Our research facility conducts extensive real-world testing to ensure optimal functionality. Key parameters analyzed include:<\/span><\/p>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 14;1rem;line-height:1.6rem\">\n<span style=\"font-size: 14pt\"><\/p>\n<div style=\"margin-bottom:0.8rem\">\n<li>Droplet Size Distribution: Finding the right balance between surface coverage and evaporation rates.<\/li>\n<\/div>\n<p><\/span><br \/>\n<span style=\"font-size: 14pt\"><\/p>\n<div style=\"margin-bottom:0.8rem\">\n<li>Spray Pattern Uniformity: Ensuring consistent performance across different operating pressures.<\/li>\n<\/div>\n<p><\/span><br \/>\n<span style=\"font-size: 14pt\"><\/p>\n<div style=\"margin-bottom:0.8rem\">\n<li>Flow Rate Accuracy: Providing predictable output tailored to specific needs.<\/li>\n<\/div>\n<p><\/span>\n<\/ul>\n<p><span style=\"font-weight: 400;font-size: 14pt\">To achieve these precise measurements, we employ a range of testing methods, including:<\/span><\/p>\n<p> \t<span style=\"font-size: 14pt\"><\/p>\n<h3>Immersion Sampling Method<\/h3>\n<p><span style=\"font-weight: 400\"> Uses a silicone oil-coated glass plate to capture and measure droplet sizes. Effective for larger droplets but may overestimate fine and ultra-fine fog sizes due to evaporation.<\/span><\/span><\/p>\n<p style=\"text-align: center\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-7678\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02.png\" alt=\"\" width=\"2022\" height=\"466\" srcset=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02.png 2022w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02-300x69.png 300w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02-1024x236.png 1024w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02-768x177.png 768w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02-1536x354.png 1536w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02-710x164.png 710w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02-540x124.png 540w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_02-220x51.png 220w\" sizes=\"(max-width: 2022px) 100vw, 2022px\" \/><\/p>\n<p> \t<span style=\"font-size: 14pt\"><\/p>\n<h3>Fraunhofer Diffraction Method<\/h3>\n<p><span style=\"font-weight: 400\"> A laser-based method that analyzes diffraction patterns created by droplets. This technique enables simultaneous measurement of multiple droplets but may introduce errors in high-density sprays due to multiple dispersion effects.<\/span><\/span><\/p>\n<p style=\"text-align: center\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-7679\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03.png\" alt=\"\" width=\"2020\" height=\"472\" srcset=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03.png 2020w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03-300x70.png 300w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03-1024x239.png 1024w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03-768x179.png 768w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03-1536x359.png 1536w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03-710x166.png 710w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03-540x126.png 540w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_03-220x51.png 220w\" sizes=\"(max-width: 2020px) 100vw, 2020px\" \/><\/p>\n<p> \t<span style=\"font-size: 14pt\"><\/p>\n<h3>Laser Doppler Method<\/h3>\n<p><span style=\"font-weight: 400\"> Uses two intersecting laser beams to measure droplet size and velocity at a single point in the spray. This method is highly accurate and unaffected by spray concentration variations but is limited to point-based measurements.<\/span><\/span><\/p>\n<p style=\"text-align: center\"><img decoding=\"async\" loading=\"lazy\" class=\"alignnone size-full wp-image-7680\" src=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04.png\" alt=\"\" width=\"2024\" height=\"600\" srcset=\"https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04.png 2024w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04-300x89.png 300w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04-1024x304.png 1024w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04-768x228.png 768w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04-1536x455.png 1536w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04-710x210.png 710w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04-540x160.png 540w, https:\/\/www.dry-fog.com\/en\/wp-content\/uploads\/sites\/3\/2025\/03\/article_053124_04-220x65.png 220w\" sizes=\"(max-width: 2024px) 100vw, 2024px\" \/><\/p>\n<p><span style=\"font-weight: 400;font-size: 14pt\">By methodically assessing these variables, we help industries such as agriculture, electronics, and manufacturing refine their processes with confidence.<\/span><\/p>\n<div class=\"text2 first\">\n<section>\n<div style=\"max-width: 824px;margin-left: auto;margin-right: auto\">\n<div style=\"margin-bottom: 0.8rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg') no-repeat 0 0;background-size: auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">Customization Rooted in Real Data<\/h3>\n<\/div>\n<p><span style=\"font-weight: 400;font-size: 14pt\">Customization in nozzle design requires more than adjustments\u2014it involves a data-driven, iterative approach. By analyzing performance metrics and refining designs accordingly, we work toward optimized solutions through:<\/span><\/p>\n<ul style=\"list-style-type: disc;margin-left:2.8rem;font-size: 14;1rem;line-height:1.6rem\">\n<span style=\"font-size: 14pt\"><\/p>\n<div style=\"margin-bottom:0.8rem\">\n<li>Computational Fluid Dynamics (CFD) Simulations: Predicting spray behavior before prototyping.<\/li>\n<\/div>\n<p><\/span><br \/>\n<span style=\"font-size: 14pt\"><\/p>\n<div style=\"margin-bottom:0.8rem\">\n<li>Laboratory Testing Under Real-World Conditions: Evaluating performance in varying temperatures, pressures, and humidity levels.<\/li>\n<\/div>\n<p><\/span><br \/>\n<span style=\"font-size: 14pt\"><\/p>\n<div style=\"margin-bottom:0.8rem\">\n<li>Iterative Refinements Based on Measured Outcomes: Ensuring the final design meets precise performance criteria.<\/li>\n<\/div>\n<p><\/span>\n<\/ul>\n<p><span style=\"font-weight: 400;font-size: 14pt\">We utilize the immersion sampling method in our hydraulic catalog to provide an indication of droplet sizes across different nozzle series, while our pneumatic catalog incorporates multiple measurement techniques tailored to specific products.<\/span><\/p>\n<div class=\"text2 first\">\n<section>\n<div style=\"max-width: 824px;margin-left: auto;margin-right: auto\">\n<div style=\"margin-bottom: 0.8rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/10px-45px.svg') no-repeat 0 0;background-size: auto 30px;padding-left: 20px\">\n<h3 style=\"font-size: 1.5rem\">A Collaborative Approach to Precision<\/h3>\n<\/div>\n<p><span style=\"font-weight: 400;font-size: 14pt\">Effective fluid control is a collaborative effort, and working closely with industries allows for targeted refinements based on real-world requirements. Through transparent data analysis and rigorous testing, we contribute to process improvements that enhance efficiency and reliability across various applications.<\/span><\/p>\n<p><span style=\"font-weight: 400;font-size: 14pt\">By emphasizing data-driven decision-making, we strive to support industries with customized solutions that address unique challenges. For those looking to refine fluid control processes, a research-backed approach can provide measurable improvements and long-term benefits.<\/span><\/p>\n<p><span style=\"font-size: 14pt\"><\/p>\n<h3>Access the Ikeuchi USA LinkedIn Newsletter Article Here: <a style=\"color: #00a273\" href=\"https:\/\/www.linkedin.com\/pulse\/precision-through-data-advancing-custom-nozzle-solutions-abjuc\/?trackingId=VLNntrZARauDtSA%2FkSrkTA%3D%3D\">Advancing Custom Nozzle Solutions<\/a><\/h3>\n<p><\/span> <\/p>\n<p><!-- \u4eba\u7269\u4ed8\u304d\u3010Product Information\u30dc\u30bf\u30f3\u3011\u3068\u3010Contact Us\u30dc\u30bf\u30f3\u3011\u3053\u3053\u304b\u3089 --><\/p>\n<div style=\"max-width: 824px;width: 100%;border-bottom: 1px solid #E9E9E9;margin: 3rem auto 3rem auto\"><\/div>\n<div style=\"max-width: 780px;margin-left: auto;margin-right: auto;margin-top: 4rem\">\n<div style=\"float: left\"><img decoding=\"async\" loading=\"lazy\" class=\"alignleft size-medium wp-image-5969\" src=\"https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/11\/call-1-s.jpg\" alt=\"\" width=\"308\" height=\"314\" \/><\/div>\n<div class=\"page-bottom_contacts\" style=\"float: right\">\n<div style=\"margin-left: auto;margin-right: auto\">\n<div style=\"line-height: 1.5;margin-bottom: 0.5rem;font-size: 1rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg') no-repeat 0 0;background-size: auto 20px;padding-left: 30px\">\n<ul>\n<li>Not sure which product is right for you?<\/li>\n<\/ul>\n<\/div>\n<div style=\"line-height: 1.5;margin-bottom: 0.5rem;font-size: 1rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg') no-repeat 0 0;background-size: auto 20px;padding-left: 30px\">\n<ul>\n<li>Curious about the total cost?<\/li>\n<\/ul>\n<\/div>\n<div style=\"line-height: 1.5;margin-bottom: 0.5rem;font-size: 1rem;background: url('https:\/\/www.dry-fog.com\/jp\/wp-content\/uploads\/sites\/2\/2024\/10\/check.svg') no-repeat 0 0;background-size: auto 20px;padding-left: 30px\">\n<ul>\n<li>Wondering where to start?<\/li>\n<\/ul>\n<\/div>\n<div style=\"line-height: 2;margin-bottom: 1.5rem;font-size: 0.8rem;font-weight: bold;padding-left: 30px\">\n<ul>\n<li>We\u2019re here to help \u2013 reach out with any questions.<\/li>\n<\/ul>\n<\/div>\n<div style=\"text-align: center\"><a class=\"content-ttl__sub\" style=\"margin-bottom: 1rem;justify-content: center;align-items: center;padding-top: 0.5rem;padding-bottom: 0.5rem;color: #fff;font-weight: 500;font-size: 1rem;background: #0C9B6F;border-radius: 30px\" href=\"https:\/\/www.dry-fog.com\/en\/products\/uni-hum-akimist-e\/\">Product Information<\/a><\/div>\n<div style=\"text-align: center\"><a class=\"content-ttl__sub\" style=\"justify-content: center;align-items: center;padding-top: 0.5rem;padding-bottom: 0.5rem;color: #fff;font-weight: 500;font-size: 1rem;background: #0C9B6F;border-radius: 30px\" href=\"https:\/\/www.dry-fog.com\/en\/contact\/\" target=\"_blank\" rel=\"noopener\">Contact Us<\/a><\/div>\n<\/div>\n<\/div>\n<div style=\"clear: both\"><\/div>\n<\/div>\n<p><!-- \u4eba\u7269\u4ed8\u304d\u3010Product Information\u30dc\u30bf\u30f3\u3011\u3068\u3010Contact Us\u30dc\u30bf\u30f3\u3011\u3053\u3053\u307e\u3067 --><\/p>\n","protected":false},"featured_media":0,"template":"","cat_technical_report":[133],"tag_technical_report":[],"acf":[],"_links":{"self":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/technical-report\/7674"}],"collection":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/technical-report"}],"about":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/types\/technical-report"}],"wp:attachment":[{"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/media?parent=7674"}],"wp:term":[{"taxonomy":"cat_technical_report","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/cat_technical_report?post=7674"},{"taxonomy":"tag_technical_report","embeddable":true,"href":"https:\/\/www.dry-fog.com\/en\/wp-json\/wp\/v2\/tag_technical_report?post=7674"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}