It’s time to say good-bye to time-consuming nozzle maintenance.
Here’s how manufacturing plants are dramatically reducing nozzle maintenance time.
Across steel, electronics, and surface treatment processes, manufacturers are now adopting self-cleaning headers and quick-detach nozzle systems that significantly reduce maintenance time without compromising spray performance.
Below are three real-world examples showing how these solutions are transforming maintenance efficiency.

1. Clear Nozzle Clogging Instantly — Without Removing Heavy Spray Headers
When water quality varies or recycled water is used, nozzle clogging can become a constant maintenance headache. Removing heavy spray headers adds not only time but also significant safety risks.

Our BRASIKan spray header allows operators to clear clogs from all nozzles simply by turning a handle—or automatically with air-driven models.
No need to remove heavy headers or clean nozzles one by one.

Results at a steel sheet surface treatment line
📌 Significant reduction in maintenance workload
📌 Clogging cleared in seconds
📌 Safer operation—no heavy header removal required

Read Full Case Study:
Reduced Maintenance in Steel Sheet Surface Treatment with Self-Cleaning Headers

2. Replace Hundreds of Nozzles in Minutes — Quick-Change Nozzle Tips
In surface treatment lines using hundreds of flat spray nozzles, replacement work can dominate maintenance time.
To solve this, the INVV-SS flat spray nozzle features a quick-detach, tool-free nozzle tip, allowing operators to swap worn tips while the adaptor stays fixed to the header.

See how the INVV-SS reduced maintenance workload in this 2-minute case study video!

Results in steel sheet processing
📌 Dramatically reduced maintenance time and cost
📌 Minimized downtime during tip replacement
📌 Stable spray performance with no readjustment required

Read Full Case Study:
Quick-Change Nozzles That Cut Maintenance Time Dramatically

3. Easy, Quick Maintenance — Even with High-Temperature Chemicals
In precision PCB manufacturing, the process required a stripping solution heated to nearly 100°C.
Conventional PP nozzles—limited to 80°C—could not withstand the temperature.
To handle both the heat and the need for quick-detach maintenance, the durable stainless-steel INJJX-SS Series was developed.

Solution used: INJJX-SS – Quick-Detach Nozzle / Quick-Change Tip Design
This full cone spray nozzle meets the customer’s requirements with its tool-free quick-detach tip and high-temperature-resistant construction.

Results in PCB equipment
📌 Reliable operation with liquid temperatures up to 150°C
📌 Handles higher spray pressures (up to 2.0 MPa)
📌 Maintenance efficiency comparable to plastic quick-detach nozzles

Read Full Case Study:
Durable, Quick-Detach Nozzles for High-Temp PCB Equipment

➕ Cost-Effective Alternative: Quick-Detach Plastic Nozzles
Not all processes require stainless steel.
For less demanding pressure and temperature conditions, our resin-type quick-detach nozzles offer a practical and economical option.

• Highly chemical-resistant PP construction • Lightweight and easy to handle • Same tool-free quick-detach mechanism • Color-coded nozzle tips for easy identification

Flat Spray INVV Series

Full Cone Spray INJJX Series

INVV Spraying Demonstration

Note: For heavy-duty or high-temperature applications (up to 150°C and 2 MPa), please use our stainless-steel versions, such as the INVV-SS and INJJX-SS Series.

Across all three solutions, the benefits are consistent:
✔ Shorter maintenance time
✔ Reduced workload
✔ Higher overall productivity
✔ Safer working environments
✔ Consistent and stable spray performance with precision-guaranteed nozzles

Explore Additional Case Studies
Looking for new ideas to improve productivity in your plant?
🔗 Browse customer success stories across various industries

If you’d like recommendations tailored to your specific process, feel free to reach out.
We’re happy to help identify the best nozzle and header solutions for your challenges.