
Spray Nozzles for Food and Beverage Processing | 10 Case Studies (Part 1)
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At Kanemitsu Miso in Fuchu City, Hiroshima, Japan, operators were manually cleaned fermentation tanks used in the rice malt production process. The company’s organic, additive-free miso has earned an excellent reputation, with demand surging particularly in overseas markets. Exports now account for 90% of total sales, and rising orders have made labor shortages a pressing issue.
The fermentation tanks, measuring 3.5 meters in diameter and 4 meters in height, required cleaning every two to three days. Operators connected tap water to a high-pressure washer and manually cleaned the tanks, a process that took approximately two hours per tank. The customer sought to reduce cleaning time and reallocate labor to other tasks as a solution to address labor shortages.
After reviewing the operational requirements and conducting an on-site survey, we selected a 3D rotating nozzle with specifications tailored to the available utilities and proposed the optimal installation position. Additionally, we performed on-site testing using a sample unit, confirming that the cleaning performance met expectations.
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| Fermentation tank before nozzle installation | Fermentation tank after nozzle installation |